Case Study - 04
Five-Line Packaging Conveyor Upgrade
Food Processing - Five fully automated packaging lines with PLC collision avoidance, automatic label printing, VFD motor control, and real-time SCADA visualization.
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Food Processing
Situation
- Five manual lines with frequent box collisions
- Inconsistent labeling and no centralized process visibility
Task
- Automate all five lines with coordinated box flow & collision prevention
- Integrate automatic labeling and full real-time SCADA visualization
Action
- Designed new control panels for all five lines
- Programmed PLC logic for box detection & collision avoidance
- Integrated automatic label printers triggered by product sensors
- Built real-time SCADA screens depicting the entire operation
Result
- All five lines fully automated - zero box collisions
- Accurate automatic labeling on every box, every run
- Real-time SCADA visibility across the complete operation
- Increased throughput with zero manual intervention required
Project Highlights
- Coordinated PLC logic across five conveyor lines
- Sensor-based box detection for collision avoidance and label triggering
- SCADA visibility for live production monitoring and troubleshooting
Food Processing Automation
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